Monday 18 May 2009

18th May - Build Order (work in progress)

  1. Install firewall
  2. Install engine mount and main gear
  3. Install tailwheel
  4. Install all cable bushings
  5. Temporarily install panel and fuel tank
  6. Install strobe pack
  7. Install cabling to tail-light/strobe
  8. Install static port tubing
  9. Install pitot tube to junction in rear spar cover box
  10. Install VOR antenna cable to junction in rear spar cover box
  11. Install GPS, and Comm antenna cables
  12. Install wing nav light and strobe light cables to junctions in rear spar cover box
  13. Remove panel and fuel tank
  14. Install combing and front, left and right side combing trim panels
  15. Install fuel tank
  16. Install flap torque tube
  17. Install flap lever to torque tube pushrod
  18. Install rear floor panel (rudder cables pass through this)
  19. Install rudder cables, temporarily install rudder, make off rear ends of cables to length, remove rudder
  20. Install seat belt shoulder straps
  21. Install seat bottom centre panel
  22. Install left and right seat bottoms
  23. Install outer seat belt lap straps
  24. Install elevator pushrod
  25. Install baggage compartment angles
  26. Install seat side fill panels do not screw into place
  27. Install rear window sills, do not screw into place
  28. Install rear window diagonal covers
  29. Install rear window surrounds, do not screw window surrounds to rear window sills until after fuselage sides are covered
  30. Install all stringers
  31. Cover fuselage sides
  32. Install static ports and connect to static tubing
  33. Install rear windows
  34. Complete fuselage covering
  35. Install brake pipe flexible terminations
  36. Install brake master cylinders
  37. Install lower fuselage forward skin
  38. Install transponder antenna
  39. Install fuel tank breather outlet and tubing
  40. Install forward floor panel
  41. Install rudder pedals
  42. Connect flexible brake pipes