Second job was to create the mount for the wing leveller autopilot servo. I'm using a Trio Ez Pilot, same as in my RV9A. This unit is fairly competitively priced and works superbly. What does an aircraft with no engine, propellor, wings, or covering need? an autopilot obviously. Actually it is convenient to do all these sorts of jobs while the internal structure is fully accessible. First a attach bracket fabricated from 0.071" 4130 plate was cut out, drilled, and welded to the aileron control horn. The three holes drilled in this will allow the sensitivity of the autopilot to be tuned. Tabs 240-243 were then welded to the rear of the lower cross member under the back of the seats and to the diagonal just behind this. Two pieces of 3/4" * 3/4" * 1/8" aluminium angle were then cut to sit on top of the cross member and diagonal and match drilled to the tabs. Next the autopilot servo was positioned to allow a straight linkage from the servo horn to the aileron horn and match drilled to the support angles. Finally the servo pushrod was fabricated from 1/2" aluminium tube as per the instructions for the autopilot. Note the large washers under the bolt heads that connect the ends. These ensure that even if the Heim joints fail, the pushrod will be retained on the bolts. The Trio instructions call for a control throw of 1.5-2.4". I've got 2" so that should work well.
Friday, 13 March 2009
13th March 2009 - Autopilot servo
Second job was to create the mount for the wing leveller autopilot servo. I'm using a Trio Ez Pilot, same as in my RV9A. This unit is fairly competitively priced and works superbly. What does an aircraft with no engine, propellor, wings, or covering need? an autopilot obviously. Actually it is convenient to do all these sorts of jobs while the internal structure is fully accessible. First a attach bracket fabricated from 0.071" 4130 plate was cut out, drilled, and welded to the aileron control horn. The three holes drilled in this will allow the sensitivity of the autopilot to be tuned. Tabs 240-243 were then welded to the rear of the lower cross member under the back of the seats and to the diagonal just behind this. Two pieces of 3/4" * 3/4" * 1/8" aluminium angle were then cut to sit on top of the cross member and diagonal and match drilled to the tabs. Next the autopilot servo was positioned to allow a straight linkage from the servo horn to the aileron horn and match drilled to the support angles. Finally the servo pushrod was fabricated from 1/2" aluminium tube as per the instructions for the autopilot. Note the large washers under the bolt heads that connect the ends. These ensure that even if the Heim joints fail, the pushrod will be retained on the bolts. The Trio instructions call for a control throw of 1.5-2.4". I've got 2" so that should work well.